Boxin has developed a dedicated system solution specifically for woven bags and other high-contamination packaging materials.
By enhancing the crushing structure, optimizing the washing process, and applying a fully anti-wrapping system design, we effectively tackle the industry's toughest challenges—difficult shredding, inefficient cleaning, and high impurity content
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1. Feeding & Size Reduction System
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2. Sink-Float Separation Unit
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3. High-Speed Friction Washer
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4. Hot Washing System
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5. Dewatering & Drying System
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6. Finished product display |
In the field of woven bag cleaning and recycling, most equipment suppliers usually adopt a two-stage pre-treatment structure of "shredding + crushing" due to its high material strength, easy entanglement, and heavy structure. By first coarse crushing and then fine crushing, the load pressure and blade loss caused by the crusher directly processing woven bags can be avoided.
Boxin takes a different approach: based on our 20+ years of experience in recycling equipment manufacturing, we have developed a self-developed enhanced crushing chamber structure, knife shaft system and customized tool materials (D2 + cryogenic treatment), which achieves efficient and stable crushing without pre-shredding, which not only simplifies the entire line system and reduces the equipment failure rate, but also optimizes the user's maintenance cost.
Of course, we always maintain the honesty of technology:
So we insist on recommending the most suitable solution based on the characteristics of the customer's raw materials and operation and maintenance habits, rather than forcing standardization.
No matter which structure you prefer to use, we can provide mature and field-proven configuration solutions and support on-site proofing tests or structure demonstrations to help you make a safe choice.
It is recommended that you visit the other party's factory before choosing a cooperative supplier to see if they have the following capabilities:
Whether they have self-developed core crushing components (knife shaft, blade, crushing chamber);
Whether they can display the actual machine disassembly or spare parts display;
Whether they support adjusting the knife gap and angle according to different bags;
These details often determine the performance and life of the equipment in actual operation.
Straight Answers to the Questions You Might Be Hesitant to Ask
Common recycling scenarios, do you also encounter these challenges?
We serve customers in more than 90+ countries around the world. The following pain points are what we are most often asked about:
Typical pain points:
A large amount of mineral powder, industrial sugar, additives and other raw materials remain in the bags;
Serious dust pollution, easy wear of equipment, heavy dust in the environment;
The usable raw materials in the bags cannot be recycled, resulting in waste.
Boxin solution:
We have specially developed the "residue recycling + cleaning integration" process flow:
Typical pain points:
The two-stage shredding + crushing structure has a complex system and high energy consumption;
The procurement cost of shredder equipment is high;
The space for capacity improvement is limited, and the site layout is tight.
Boxin solution:
We innovatively adopt the "heavy-duty single crushing direct crushing system" to skip the pre-shredding process:
The core crusher is self-developed and designed to adapt to high-strength bag shearing
The knife shaft is made of large-diameter forged steel and combined with D2 deep-cold blades
If you are not sure whether the equipment is strong enough, it is recommended to pay attention to whether the core accessories (such as knife shaft diameter and knife disc structure) are self-developed during the on-site inspection
Scenario 3: Bag raw materials are unstable, recycling standards vary, and you are worried that you will not be able to use the equipment after buying it?
Typical pain points:
Sometimes the bags are dirty, and sometimes they are pure bags, so the equipment's adaptability is high;
Market sources change quickly, and there is a worry that the equipment cannot be upgraded later;
The existing cleaning line cannot be matched with the granulation line, and the process connection is difficult.
Boxin solution:
We provide modular + upgradeable design:
Configuration strength can be matched according to the cleanliness of the raw materials
The interface standards of the cleaning line and the granulation line are unified, supporting one-click expansion in the future
Engineers provide raw material testing suggestions to ensure accurate selection
If you have encountered the above problems, you may wish to contact us and tell us the type of raw materials. We will provide real test data and successful cases for your reference.
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Model |
BXB-300 |
BXC-500 |
BXC-1000 |
BXB-1500 |
BXC-2000 |
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Output（KG/H） |
300 |
500 |
1000 |
1500 |
2000 |
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Installed power（KW） |
100-130 |
130-160 |
180-260 |
280-320 |
350-450 |
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Water consumption（T/H） |
2-3 |
4-6 |
6-8 |
8-10 |
10-15 |
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Labor requirements |
2-3 |
2-3 |
3-5 |
3-5 |
4-6 |
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30×4×5 |
40×4×5 |
45×6×5 |
48×6×5 |
55×7×5 |
Other models are welcome to inquire.
Все технические спецификации, планы конфигурации и рекомендации по применению были совместно разработаны отделами исследований и разработок и проектами Boxin и доработаны под руководством нашего технического директора [г-на Лю]
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